October 25, 2024

TPO Roofing: Benefits, Costs & Why It’s a Top Choice for Commercial Roofs

Thermoplastic Polyolefin (TPO) roofing has become a popular choice among commercial properties for its energy efficiency, durability, and cost-effectiveness. Known for its single-ply white membrane, TPO roofing reflects heat, making it particularly suitable for buildings with flat or low-slope roofs. This article dives into TPO roofing’s advantages and disadvantages, cost analysis, and insights for both commercial facilities and homeowners considering TPO as a sustainable roofing option.

Thinking of installing a TPO roof? Contact Cornerstone Construction at (225) 978-3665 or request a free estimate today!

What is TPO Roofing?

TPO Roofing Breakdown

TPO roofing is a single-ply roofing membrane composed primarily of synthetic materials and reinforcing scrim. This combination makes TPO a highly durable and versatile roofing material. Suitable for various commercial buildings, including warehouses, offices, and retail spaces, TPO roofing systems excel in areas where flat or low-sloped roofs are common.

Benefits of TPO Roofing

1. Energy Efficiency

The reflective properties of TPO roofing help to keep buildings cooler by bouncing sunlight away. This reduces the strain on HVAC systems, ultimately lowering energy bills—a significant advantage in hot climates like New Orleans and Baton Rouge.

2. Durability

TPO roofs are built to last, with an expected lifespan of 20 to 30 years when properly installed and maintained. TPO membranes are resistant to punctures, chemicals, and extreme weather, making them a solid investment for commercial properties.

3. Cost-Effectiveness

TPO is typically less expensive than other commercial roofing materials, like PVC, due to simpler installation and material costs. Current estimates place TPO roofing at approximately $6 to $12 per square foot, depending on insulation type, installation complexity, and additional features.

4. Environmental Benefits

The production of TPO membranes is environmentally friendly, and the material can be recycled at the end of its lifespan. TPO’s ability to reduce building energy usage also aligns well with sustainable construction practices.

Disadvantages of TPO Roofing


1. Limited Color Options


Ever wonder why most commercial buildings have a white roof? While white TPO roofing is the most common due to its reflectivity, options are somewhat limited compared to other roofing materials: white, light gray, and tan. These colors are chosen for their reflective properties, which help reduce energy costs by reflecting sunlight. While other colors may be available, they may compromise the roof’s cooling efficiency.

Light gray and tan provide similar benefits but with a slightly less reflective surface, often chosen for aesthetic preferences or to meet certain architectural requirements. Some manufacturers may offer custom colors, though this can come at a higher price and may reduce the roof's reflective efficiency.

2. Vulnerability to UV Degradation


Although TPO is UV-resistant, lower-quality TPO products may degrade over time under intense sun exposure, leading to material breakdown or leaks if not regularly maintained.

3. Initial Cost


For smaller commercial roofs or residential applications, TPO can be on the higher end of the price spectrum. Cost per square foot can rise, especially for projects under 20,000 square feet, where labor and material efficiencies are less pronounced.

TPO Roofing for Homeowners

While TPO roofing is designed primarily for commercial spaces, homeowners with flat roofs or low-slope roofs can also benefit from TPO’s reflective and durable properties. TPO works particularly well on flat-roofed homes, garages, and patios. However, homeowners should consider the membrane's visibility, as its white color may discolor faster in residential settings.

Installation Process


TPO roofs are typically installed by either mechanical fastening or adhesive application. Here’s a breakdown of the general installation steps:

  • Roof Preparation: Surface cleaning and existing membrane removal, if needed.
  • Insulation Installation: Choices include polyiso and EPS insulation based on budget and insulation needs.
  • TPO Membrane Application: Using fasteners or adhesive, TPO sheets are secured and then sealed along seams using a hot-air gun for a watertight finish​.
  • Detailing and Flashing: All flashings and trims around roof protrusions are added to ensure a cohesive, weather-resistant system.
  • Cost Analysis of TPO Roofing

    The cost of installing TPO roofing generally varies with the project size. Here’s a rough breakdown of typical costs:

    • Small Commercial Roof (under 20,000 sq. ft.): $14-$17 per square foot.
    • Larger Projects (over 20,000 sq. ft.): $6-$12 per square foot​.

    TPO vs. EPDM Roofing

    While both TPO and EPDM are excellent options for flat roofs, they differ in several key areas:

    • Reflectivity: TPO is generally more reflective, ideal for cooling buildings, whereas EPDM absorbs heat.
    • Durability: TPO offers high resistance to punctures and chemicals, while EPDM is better suited to withstand extreme temperature fluctuations.
    • Cost: EPDM is often less expensive but may not offer the same level of UV protection as TPO.

    Recommended Next Steps for TPO Roofing Installation

    For commercial property owners, it’s essential to consult a professional TPO roofing contractor to determine project scope and costs. Regular maintenance is crucial to maximize TPO’s lifespan, and periodic inspections can help prevent leaks or degradation. Call Cornerstone Construction for a free quote!

    Is TPO Roofing Right for You?

    TPO roofing offers a balance of affordability, durability, and energy efficiency for commercial properties, making it one of the top choices for flat and low-slope roofs. Homeowners can also enjoy the benefits of TPO roofing for flat or low-sloped areas, though considerations regarding appearance and UV exposure may apply.

    Interested in exploring TPO roofing options? Let Cornerstone Construction guide you through the best options for your property. Call us at (225) 978-3665 or request your quote today!

    References

    Photo by NAMYNOT Inc. and Feltmann

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